Omron introduced a new metal e2ew proximity sensor for welding stations and machine tool processing. The newly developed [all metal e2ew series] can achieve the same detection effect and compatible design even if iron and aluminum workpieces coexist. With an ultra long detection distance, it maintains an ideal distance from the detected object, which is not easy to detect abnormalities, so as to reduce sudden stop conditions. It is also specially equipped for welding
recently, the [all metal proximity sensor e2ew series] for welding stations and machine tool processing was newly released. In the in place inspection of the welding station, there may be the coexistence of iron and aluminum workpieces. Due to the different detection distances suitable for iron parts and aluminum parts, the sensors need to be installed in different positions to avoid friction and collision
as an og level industrial problem solver in the industry, Omron has launched a new product for welding station and machine tool processing - [new metal e2ew proximity sensor] specifically for the distance problem
the newly developed [all metal e2ew series] can achieve the same detection effect and compatible design even if iron and aluminum workpieces coexist. With the super long detection distance, it keeps an ideal distance from the detected object, which is not easy to detect abnormalities, so as to reduce sudden stop conditions. It is also specially equipped with the cancellation function for the magnetic field pulse interference during welding
1. Reduce the design man hours
when carrying out in place detection on the mixed flow production line of iron and aluminum, it should be realized that aluminum hydroxide is the flame retardant with the largest sales of inorganic hydroxide, and now it is stable to detect, so it is necessary to use multiple sizes of sensors corresponding to their respective detection distances for design. However, e2ew's iron and aluminum detection distance is the same, and there is no need to change the size according to the workpiece, which can realize the commonality of production equipment and mechanical drawings
2. Improve the operation efficiency
iron and aluminum are the same long-distance detection. Even if the workpiece shakes when working in place, the detection error can be reduced through the residual detection distance. In addition, there is no need to strictly adjust the installation distance during installation, so it can be installed conveniently
even in the harsh welding spatter environment, with the fluororesin coating technology that is not easy to peel off, it can maintain the Spatter Resistance for a long time, reduce the replacement frequency and save costs
*1. Compared with our previous product e2ef-q. As of June 2019, the company's survey results
*2. Our previous product e2ef-q
*3 this summer It is set that the metal brush is used for 10 times of vertical and horizontal brushing and 6 times of cleaning for each maintenance
3. Fearless of collision and friction
in the past, the detection surface (detection head) of the proximity sensor was worn by friction or collision with the workpiece, which was prone to insulation damage. However, the [all metal e2ew series] eliminated wear and avoided insulation damage with its ultra long detection distance and "all metal thick wall detection head"
4, detection amount, temperature "one eye fiber reinforced composites fiber reinforced composites have amazing performance in the fields of small electronic products, thermal insulation exterior walls and wind power generation"
detection amount and temperature visualization, which can understand how many detection objects are detected by proximity sensors in real time, so as to grasp the daily condition changes of equipment that cannot be understood visually
■ usage example: Maintenance Management Based on the amount of spatter accumulation
the flying spatter in the welding station is the cause of the misoperation of the proximity sensor. Maintenance can be carried out at an appropriate time by monitoring the change of the detection amount
5. 360 ° visualization of detection status
equipped with high brightness LED, the indicator light can be seen no matter where it is fixed at 360 ° and can be installed quickly without considering the direction during installation. The detection status can also be easily confirmed during operation
Omron will always go deep into customer sites to improve manufacturing issues. The breakthrough in the research and development of leather modified PEEK Composites for the manufacturing industry indicates that it will gradually replace the utilization proportion of traditional metal products in the chemical industry, create a new core technical force, create a simpler and more flexible manufacturing site for customers, and achieve high speed? High precision production endows production with more intelligence
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